iMes Solutions GmbH

We realize the Digitalization of your Manufacturing and Production Processes.

Smart Factory in a few Steps

Innovative MES Software and Industry 4.0 Solutions

For more than 20 years, we have been specialists and innovators in the field of MES software solutions. Our industry 4.0 standard products are intuitive, efficient, create transparency   and uncover potential. We realize the digitalization of your manufacturing and production processes.

Our core competences are long-term archiving and the evaluation of alarms & events and process values, the automated reporting of KPI and OEE key figures as well as the acquisition and analysis of machine data (MDA).

Company Portrait

The iMes Solutions GmbH with its headquarters in Burghausen, Upper Bavaria, is specialized in the development of MES software solutions in the automation area of industrial plants.

In a strong team we combine professional competence with many years of experience in order to push and optimize the digitalization of industrial manufacturing processes towards Industry 4.0 together with our customers.

The portfolio ranges from process data archiving, alarm and energy management, automated acquisition of laboratory and machine data to electronic shift books and reporting. In the field of technical plant documentation, we support our customers with our documentation, support and project planning tool PLSDOC®.

Our objectives are the best possible protection of your plant know-how, the creation of optimum process data transparency and an increase in productivity and quality within the framework of increased plant safety and security.

In addition to our products, we offer workshops in the field of alarm and energy management as well as support for PCS documentation/reverse documentation, PCS migration and PCS configuration. Furthermore, we offer support in the areas of IT security audits, IT security and vulnerability analysis, IT forensics and data recovery.

Please, talk to us about your requirements and expectations without any obligation - together we will find the right solution. For today, for tomorrow and for the future.

Peter Fröhlich
CEO iMes Solutions GmbH


Company Vision

      "Since 2001 the iMes Solutions GmbH stands for innovative and intuitive software solutions, for quality and reliability.
       Our vision is a universal connection for decentralized plants and equipment in connection with central data processing and visualization –
       scalable, intuitive, simple and manufacturer-independent."

 

Company Mission

      "We offer our customers tailor-made software solutions.
       Our modular software solutions allow functions to be expanded quickly and flexibly.
      We want satisfied customers. That's why we rely on good, trusting cooperation."

iMes Solutions - Your Interface to Success

With our many years of experience and a cross-industry customer base, we are a reliable and secure partner for the future. Our customers particularly appreciate our personal, customer and solution-oriented support. Even after commissioning we take care of your concerns.

Individually configured products allow us to implement your requirements quickly, cost-effectively and efficiently. The scalability provides the connection of any number of PCS/PLC and machines.

Our MES solutions ensure vertical process integration and represent a link between the machine controls and the systems of the company management level. 

The MES software Plant Historian is a modular system for central long-term archiving and the analysis of process control system data. Technical operating data, alarms & events, batch protocols, laboratory data, actual process values and operator interventions are stored centrally in a long-term archive. A great number of analysis tools is available for identifying optimization potential.

You can get to know us within the scope of a PILOT INSTALLATION!
From the very first day, our MES software solution will create transparency and uncover optimization potential. Together with our partners from science and research (e.g. University of Salzburg) we face your requirements and make your production more effective and transparent. Benefit from your competitive advantage now!

The advantages: modular - configurable - scalable

 

 

MES Pyramide

Best Practice / Customer Projects

iMes Solutions' Alarm Management Solution is applied at one of the World's most important Producers of chemical Products

Plant Historian AM - Alarm Management - has been in use at the world's largest chemical company since 2020. At the site in southwest Germany, a total of 11 plants with different PCS and PLC systems were connected in just a few weeks.

Plant Historian AM represents a robust, intuitive and scalable alarm management solution that meets all requirements. The different control systems and controllers are displayed centrally. Additional DCS/PLC systems could be connected without any downtimes.

By reducing the number of alarms, it was possible to reduce downtimes , optimize plant utilization and increase process quality after only a few months.

To companies in the process industry, Plant Historian AM - Alarm Management - offers an efficient, robust and transparent solution to increase plant safety and security and reduce the number of alarms. Our alarm management solution is suitable for both small and large companies. Company-wide solutions with more than 90 plants, 300 servers and over 300,000 measuring points have already been successfully implemented.

Leading petrochemical Company relies on Plant Historian Alarm Management & Alarm Rationalization

Since 2016, Plant Historian AM - Alarm Management has been used in one of the largest oil refineries in the German-speaking region - since 2018 in combination with the Plant Historian AR module Alarm Rationalization. Approximately 2000 employees work at the site.

A wide variety of process control systems and controllers from different manufacturers are in use - ABB Symphony and Foxboro I/A, safety-related controllers such as HIMA HiMax and Invensys Triconex. For the more than 120,000 daily messages in 3 facilities, there was no operational message monitoring or the possibility to intuitively evaluate alarm frequencies or alarm duration.

Plant Historian AM/AR provides the customer with sustainable alarm management while meeting all requirements. The various control systems and controllers are integrated and displayed centrally. In addition to central message monitoring and the graphical evaluation of alarm frequencies, the customer also uses the advantages of automated KPI reporting according to ISA 18.2.

The application is intuitive and user-friendly.

Systematic alarm management with Plant Historian AM/AR - Alarm Management/Rationalization - is equally suitable for small and large companies. Company-wide solutions with more than 300 servers can be realised without any difficulties.

Plant Historian Alarm Management at a Swiss Chemicals Company

Since 2007, Plant Historian AM - Alarm Management - has been applied at the south-east Bavarian dependency of one of the largest producers of speciality chemicals.

A wide variety of process control systems and controllers from different manufacturers such as Siemens PCS7, ABB 800xA, ABB Freelance, ABB Symphony as well as Hima HIMAX and Honeywell FSC are in use. A total of 6 control systems and controllers from different manufacturers were connected with 16 DCS connectors.

Plant Historian AM offers the customer the possibility of long-term archiving of alarms & events. The various control systems and controllers are integrated and displayed centrally. The application is intuitive and user-friendly. A key point is also the scalability without interfering with the running operation. The latter proved to be an invaluable advantage in the gradual expansion to a company-wide, central alarm management system.

Plant Historian AM - Alarm Management - provides an efficient, robust and transparent solution to increase plant safety and reduce the number of alarms in companies in the chemical industry.Plant Historian AM - Alarm Management - provides an efficient, robust and transparent solution to increase plant safety and reduce the number of alarms in companies in the chemical industry.

Shift Book - Integration for SIMATIC PCS7 in one of the largest Sewage Treatment Plants in the German-speaking Region

For operators, the flexible Shift Book solution of iMes Solutions provides quick and easy information on any kind of incident in the plant - thus being able to delegate tasks and track events.

Plant operators, shift supervisors and plant managers can quickly obtain an up-to-date overview of the status of the entire plant both on the SIMATIC PCS 7 OS Client and on the computer in the office.

There are different ways to access  the shift book:

  • via a button in the WinCC button bar
  • via the faceplate of the unit
  • via the shift book symbol in the WinCC

The iMes shift book is designed to optimise and simplify processes and also takes into account regulatory requirements. Digital checklists, error message recording as well as maintenance tasks etc. are covered. Improved communication, fewer misunderstandings and less paper consumption are further advantages.

iMes Solutions' Shift Book solution is also available as a PCS7 Add-On in the Siemens Industry Mall.

News & Events

PCS 7 - Training courses offered by iMes Solutions GmbH in Burghausen - only a few places still available

Due to high demand, we are launching another series of our PCS 7 training courses. There are still a few places available for the PCS 7 system courses for beginners at our training facilities in Burghausen.

The course comprises 10 days of wide-ranging knowledge transfer about PCS 7 and offers the opportunity to deepen specific skills. Details of the course content and other details you will find here.

We offer:

  • Practical training with our trainers
  • Project planning with real hardware - no digital twin
  • Current content relating to PCS 7 and automation technology
  • Individual support and open Q&A session
  • Networking with other experts

Available dates

  • 30 June to 11 July
  • 07 July to 18 July

Registration

Please, send your registration request or your preferred dates by e-mail to info@imes-solutions.com.

Read more …

Efficient Energy Management: Tracking Energy Flows & Automating KPI Reporting

Today, efficient energy management is more important than ever before. With our MES module Plant Historian 5 EM, we offer a powerful solution for a transparent visualisation of your energy consumption, reducing costs and saving resources. Our Plant Historian 5 EM is also listed on the BAFA list for subsidised energy management software in accordance with ISO 50001.

Reduce consumption and save costs

The aim of recording consumption data is an early detection and immediate correction of excessive energy consumption. This provides a basis for deriving specific starting points for a detailed analysis and sustainable savings measures. As a result, energy costs can be effectively reduced and optimised in the long term.

Benefits of Plant Historian 5 EM

  • Create transparency: Monitor your energy consumption in real time
  • Reduce costs: Identify excessive consumption at an early stage and take the appropriate measures
  • Promote sustainability: Focus on sustainable energy use and reduce your environmental impact
  • Optimise data-based: Find starting points for efficient savings measures and improve your production processes sustainably
    Technische Highlights

Desktop and web-enabled multi-project and multi-user solution

  • Time series databases for efficient processing of large consumption and sensor data
  • Integrated REST interface for flexible and customised reporting with BI tools (Power BI, GRAFANA, etc.)
  • Extensive analysis options such as Sankey diagrams, pie charts, etc.

Read more …

Plant Historian 5 - Now with Web Functionality, REST API & Process Automation

Plant Historian has been standing for more availability and transparency for your industrial plants for more than 20 years. The modular MES software suite is used internationally in various countries in Europe, Asia and South America.

Best practice is the key to continuous development and improvement of the current version. Plant Historian 5 is also available as a web application, offers a REST API and a time series database for efficient processing of large amounts of data. For sampling rates of less than 500 ms, we provide a powerful alternative to the OPC interface with MQTT.

The Highlights in detail:

  • Desktop and web-enabled multi-project and multi-user solution
  • Integrated REST interface for flexible and individual data evaluation with BI tools (Power BI, GRAFANA etc.)
  • MQTT interface (sampling rate less than 500 ms)
  • Workflow engine for process automation and automatic data forwarding, e.g. for OEE and shift book entries
  • Time series databases for efficient processing of large amounts of data

Our MES solutions offer single sign-on as well as new design elements and improved usability

Read more …

Extract of our References

Our innovative MES software series and services are used across industries such as chemical, petrochemical, pharmaceutical, manufacturing, automation, automotive, power plants, wastewater treatment plants and food processing.

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